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L-CHEAPO IGNITION SYSTEM
Paul
Ign. Ckt. This 6 volt circuit is a real battery saver. If your motor stops with current flowing to the coil, it times out in less than one second and current stops flowing. If you are using a hit-miss motor you can save even more battery by adding Q4 to sense when the exhaust valve is closed. Q3 and Q4 are used instead of points. Q3 and Q4 are Hall effect transistors and are operated by the passing of a small magnet. You can set the timing by the led or by removing the spark plug and watching the spark (the plug threads need to be touching the motor frame). Below is a list of parts and where to find them. (Do not use a soldering iron larger than 30 Watts). How to solder.
If you wish to use points instead of a hall effect sensor, connect your points to ground and the IN connection on the circuit board. The spark will fire when the points close. Charging
CKT. Board To the left is the layout for the L-Cheapo Ignition system. When your points make, you see only one hot spark but in reality this circuit is pumping out two to eight sparks depending on the speed of your motor.

PARTS LIST

1 - Transistor Q1 - TIP120
1 - Transistor Q2 - 2N3906
2 - *Hall Trans. Q3 and Q4 - SS411A
1 - Timer IC1 555
1 - Switch Mini SPDT
3 - Resistors 4.7K Ohm (Yellow-Violet-Red)
1 - Resistor 330 Ohm (Orange-Orange-Brown)
1 - Resistor 27K Ohm (Red-Violet-Orange)
1 - Resistor 10K Ohm (Brown-Black-Orangr)
1 - Battery Jack 2.5mm
2 - Capacitor .1uf
1 - Capacitor 4.7uf
1 - Led (Red)
1 - 8 Pin IC Socket
1 - Coil 6 Volt Picture

Most of the small parts you can get at JDR Microdevices for prices that are hard to beat.

* In the drawing at the top of this page you will see that Q3 and Q4 are shown as 3030T. The 3030T is outdated
and has been replaced with UGL3132AU which is hard to find, so we have changed
Q3 and Q4 to SS411A.
For information about mounting the hall effect transistor and magnet, click here.

DESCRIPTIONPART NO.SOURCEAPPROX. COST
2N3906 PNP Transistor 2N3906 JDR Microdevices $0.06
NE555 Timer 595-NE555P Mouser Electronics $0.40
SS411A Hall Effect Sensor 785-SS411A Mouser Electronics $1.95
TIP120 NPN Transistor TIP120 JDR Microdevices $0.39
Magnet Neodymium 4 by 1.5 mm 43512 Indigo Instruments$0.14
4.7K 1/4 Watt Resistor none JDR Microdevices $0.05
10K 1/4 Watt Resistor none JDR Microdevices $0.05
27K 1/4 Watt Resistor none JDR Microdevices $0.05
330 Ohm 1/4 Watt Resistor none JDR Microdevices $0.05
.1uf 50V Capacitor NA JDR Microdevices $0.07
4.7uf 100V Radial Capacitor 4.7R100 JDR Microdevices $0.07
LED Red Diffused Size 3 MM LED101 JDR Microdevices $0.15
Mini Toggle Switch SPST 8013 JDR Microdevices $1.25
PC BOARD RS276-159 Radio Shack $1.69 for 2
BATTERY 6 Volt 4.5 Amp-Hour 632-GH645 Mouser Electronics $7.58
6VDC 1.5A (or less) WALL PLUG TRANSFORMER
(makes a great, inexpensive battry charger).
. . .
IGNITION COIL
Artic Cat - Very hot spark
01-083 MFGsupply.com $21.95

Click on thumbnails for larger pictures and more information.

Led - Red Ckt Board Hall Effect Test Station
2N3906 - LED Red - TIP120

Picture of finished Circuit board

Hall Effect Test Station.

Finished Test Station
Ignition Coil Wiring

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